SOLAR HYBRID INVERTER BY DABHOLKAR SOLAR

BENEFITS OF SOLAR HYBRID SYSTEM

Here are the main benefits of a solar hybrid system (like the one in your image):


🔋 Benefits of a Solar Hybrid System

1.⁠ ⁠Uninterrupted Power Supply

Combines solar + battery + grid to ensure power even during outages.

2.⁠ ⁠Maximum Solar Utilization

Uses MPPT (Maximum Power Point Tracking) to harvest the most energy from your solar panels.

3.⁠ ⁠Lower Electricity Bills

Solar power meets most of your needs, reducing grid dependency and saving money.

4.⁠ ⁠Backup During Night & Cloudy Days

Battery stores excess solar energy for use when sunlight is low or at night.

5.⁠ ⁠Smart Energy Management

Automatically switches between solar, battery, and grid for optimal efficiency.

6.⁠ ⁠Eco-Friendly

Reduces carbon footprint by using clean, renewable energy.

7.⁠ ⁠Protects Against Power Fluctuations

Built-in surge and overload protection safeguards appliances.

Central Inverter v/s String Inverter

Central vs String Inverter: When to Choose Which

FeatureCentral InverterString Inverter
Typical capacity500 kW to multiple MW per unit~10 kW to 250 kW per unit
Best suited forUtility-scale and large commercial farmsResidential and small-to-medium commercial installations
Panel-level controlNoYes (especially with optimizers or micro-inverters)
EfficiencyHigh overall efficiency at scaleSlightly higher module-level MPPT efficiency
Reliability impactHigh (whole system offline if fails)Localized failure only affects part of the system
Maintenance densityLow (few units centralised)Higher (distributed units across the array)

WHAT IS STRING INVERTER

A string inverter—commonly used in residential and commercial solar photovoltaic (PV) systems—is an electrical device that:

  • Converts DC power generated by groups of solar panels (called “strings”) into AC power for household or grid use.
  • Typically mounted near your electrical service panel and connected to dozens to hundreds of solar panels in series.

⚙️ How It Works

  • Multiple panels are wired in series to form a “string,” boosting voltage (e.g. 600–800 V DC) at lower current.
  • The string feeds into a single inverter that uses Maximum Power Point Tracking (MPPT) to adjust current and convert incoming DC to grid-level AC

✅ Advantages of String Inverters

BenefitDescription
Lower system costOne inverter handles many panels, reducing purchase & installation expenses.
Efficient cablingHigh-voltage, low-current lines reduce conductor size and DC losses.
Easier maintenanceAccessing one centralized inverter is simpler than rooftop electronics.
Scalable and modularMultiple inverters allow redundancy: if one fails, other strings still produce.

⚠️ Considerations & Drawbacks

  • Shading or underperformance on one panel affects the entire string—performance defaults to the weakest panel.
  • Lack of panel-level monitoring unless paired with add-on optimizers.
  • Shorter lifespan, typically 8–12 years (vs. up to 25-year warranties on microinverters).
  • Single point of failure: if the inverter fails, the whole string goes offline.

🔄 Microinverters & Optimizers: Why Compare?

  • Microinverters are installed on each panel and convert electricity at the module level, avoiding string dependency. They enable per-panel monitoring and mitigate shading impact.
  • Power optimizers can be added to a string inverter system to condition panel output individually, improving efficiency without converting to AC at each panel.

🏠 Ideal Use Cases

You value panel-level diagnostics and maximum yield.

String inverter systems are ideal when:

Panels receive uniform, unshaded exposure.

You want a lower upfront cost for medium-to-large installations.

You prefer easier servicing via a centralized unit.

Consider optimizers or microinverters when:

Your roof is shaded or sections face different orientations.

LITHIUM ION BATTERY

What is Lithium Battery

1. Cells (the Energy Core)

  • Individual lithium-ion cells are connected in series and/or parallel to reach needed voltage and capacity.
  • Cell formats include cylindrical (e.g., 18650, 21700), prismatic (rectangular), and pouch (flexible laminate)—each offering unique energy density, safety, and manufacturing trade-offs.

2. Battery Management System (BMS)

The BMS is the intelligent “brain” and safety unit of the pack:

  • Monitors cell voltages, temperatures, current, SoC (state of charge), and SoH (state of health).
  • Prevents overcharge, over-discharge, short circuits, and thermal hazards.
  • Balances cell voltages via passive or active balancing methods.
  • Interfaces with other systems through communication protocols (CAN, LIN, SOC).
  • Controls contactors and thermal systems for safe operation.

3. Passive and Structural Components

  • Bus bars, nickel strips, and high-current connectors to pack and deliver power.
  • Housing, cooling plates, thermal interface materials, and vibration dampers.
  • Fuses, contactors, thermal sensors, insulation barriers, and structural enclosures for mechanical support and safety.

⚙️ How It Works

  1. Charging: Lithium ions move from the cathode to the anode; current flows through external circuitry.
  2. Discharging: Ions return to the cathode, and electrons flow to power a device.
  3. Balancing: The BMS equalizes voltage among cells to prevent imbalance.
  4. Safety triggers: The BMS enforces cutoff thresholds (e.g. 2.5 V low‑cell, 4.2 V high‑cell for NMC) and shuts down if conditions deviate.

🚗 Why They Matter

  • High Energy Density: ~260–270 Wh/kg vs. 50–100 Wh/kg for lead-acid types.
  • Lightweight & Compact: Enables long-range EVs and portable applications.
  • Fast Charging: Enables rapid and repeated recharging.
  • Longevity: Hundreds to thousands of charge cycles, depending on chemistry and usage.
  • Application Versatility: Used in mobile devices, EVs, drones, grid-tied storage, industrial tools, and medical systems.

📌 Common Chemistry Types in Packs

LiFePO₄ (LFP): Less energy-dense but safer, longer-lasting, and cheaper—now ~41% of the EV pack market by capacity

NMC (Nickel‑Manganese‑Cobalt Oxides): High energy density (~3.6–3.7 V nominal per cell), common in EVs like Kia, Hyundai, and Tesla.

Creating a solid installation agreement

Creating a solid installation agreement is crucial for both you as the installer and your clients. It ensures clarity regarding responsibilities, timelines, costs, warranties, and other important aspects of the project. Here’s a basic outline of what you might include in a solar on-grid system installation agreement:

  1. Parties Involved: Clearly state the names and contact information of both parties involved in the agreement, including the installer (your company) and the client.
  2. Scope of Work: Detail the specific services to be provided by the installer. This should include everything from initial site assessment to final system commissioning.
  3. Timeline: Specify the expected start date and completion date of the project. Include any milestones or deadlines for key phases of the installation process.
  4. Payment Terms: Outline the total project cost and the payment schedule. Specify any upfront deposits required and when final payment is due. Include details on accepted payment methods.
  5. Equipment and Materials: List the specific solar panels, inverters, mounting hardware, and other equipment to be used in the installation. Specify whether the equipment is new, refurbished, or leased.
  6. Permits and Approvals: Clarify which party is responsible for obtaining necessary permits and approvals from local authorities, utility companies, and homeowners’ associations.
  7. Warranties: Detail the warranties provided for the solar panels, inverters, and other equipment, as well as any workmanship warranties offered by the installer.
  8. Insurance: Specify the insurance coverage held by the installer, including general liability insurance and worker’s compensation insurance. Clarify any insurance requirements for the client.
  9. Maintenance and Support: Outline any maintenance services provided by the installer, as well as procedures for addressing warranty claims or service requests.
  10. Cancellation and Termination: Include provisions for canceling the agreement or terminating the project early, including any associated fees or penalties.
  11. Dispute Resolution: Specify procedures for resolving disputes that may arise during the installation process, such as mediation or arbitration.
  12. Governing Law: Indicate the jurisdiction whose laws will govern the agreement in case of legal disputes.
  13. Signatures: Provide space for both parties to sign and date the agreement, indicating their acceptance of its terms and conditions.

It’s important to have a qualified legal professional review your installation agreement to ensure it complies with applicable laws and adequately protects your interests as an installer.